Back in Make: Volume 18, we featured this project by Len Cullum on building a very inexpensive desktop forge suitable for use with a standard 14 oz. While the class was with a solid fuel forge I got myself a CGR Lil Inferno coffee/paint can forge several months back that I finally have some time to set up. PSA over. Coffee Can Forge Diy Wood Projects Projects To Try Diy Forge Blacksmithing Knives Blacksmith Projects Garage Ideas Knife Making Reuse. The ability to turn on and off your forge with the turn of a knob is very convenient as well. Photo by Jim Wilson I would like to see it in action, and what you make with it. The site requires javascript to be enabled for the best user experience. This category only includes cookies that ensures basic functionalities and security features of the website. I use zinc for casting and its not bad, but if galvanized steel becomes too hot gaseous zinc oxide can come off and THAT can cause zinc poisoning. See the newer forge build here! Then again we should never underestimate the power of the idiot to slip in here and do something foolish. You should use two layers of the 1" ceramic blanket, because it will be easier to form to the shape inside of the forge. Bolts for Legs. As he points out in the video, besides using this cement to seal the refractory lining, you can also use it to form and then flame-cure various shapes, such as using it to create a crucible for use in your new forge. I know that this isn't an original idea, but it is something I have wanted to do for a long time. I used lock washers, because I didn't want to have to worry about the bolts coming out of the base and making a hot melty mess. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. Have you built one of these micro forges? Very cool concept jannetty16! I have had the chance to take a small intro to blacksmithing class which was great. DO NOT USE A GALVANIZED STEEL CAN. Remember to use heat protection when using this thing it is small but very functional. Certainly getting deeply into smithing can mean all of that, but it’s really not that hard to create your own micro force for melting small amounts of metal for casting, knife forging, and the like. I don't see why not. The Need For A Simple DIY Gas Forge ….. I’ve been experimenting with making knives for a while now and have needed to upgrade my forge from the … Pictured above is the forge I constructed using a discarded grill, a metal fence post, and a few hand and power tools, and materials available at your local craft or hardware store. I wonder how big it can be and still use the map gas torch. You can make your own aluminum forge out of basically any container, as long as it has a higher melting point than aluminum. Soup can, paint can, coffee can forge. Technically, your coffee can forge is all ready to go right now. Inside is a mixture of 50% sand and 50% plaster of parris. After testing out the forge, he also finishes it up by sealing the Perlite lining with a special cement mixed up from sodium silicate, aluminum oxide abrasive (used in sand blasting), and magnesium silicate (aka baby powder). Works well enough, gets most things a nice bright orange in a few minutes. We use cookies to optimally design and continuously improve our websites for you, as well as to display content in line with your interests. 5 years ago Perlite, sodium silicate, water, aluminum oxide are again used, as is the formula for sealing cement: sodium silicate and aluminum oxide. Good luck and be safe! Once the holes are drilled, attach the can to the base with the bolt heads inside the can. Gareth Branwyn is a freelance writer and the former Editorial Director of Maker Media. $33.99 $ 33. Start at the open end, drill a hole, then measure one half inch toward the … Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. I am aware that this is a heat sink, but have already put a lot of work into the forge and want to finish it regardless if it is inefficient. because its not just zinc. I converted an old gas grill into the frame/exoshell for a charcoal burner. Pin . I made a simple forge with a coffee can. Reply Properly melting metals can be a bit dangerous in our home … I have seen the coffee can forges but wasn't overly impressed by the ones I saw online as they used some weird overly complicated DIY burner. This small forge helps by efficiently containing the heat generated by the burner. Of course i ditched map gas and made it a bintōchan (japanese charcoal) heated forge, Reply To accommodate the 1/2" pipe I used a step bit to drill through the coffee can. To plaster the inner walls I used a ratio of 1/2 Plaster and 1/2 sand with just enough water to get a good mixture (about the consistency of play-doh.) propane torch. Great 'ible! Search. This will be the body of the forge. I recommend some channel or square tubing. This project is … Using propane torch as a heat source limits your fuel/air mix to close to ideal, so your options are limited to torch tip size (which may not allow you to change) or adding more torch(es.) I only left about a 1/2" inside the can and 1/4" outside. Building a blacksmith forge is fairly easy, and with a few tools and some hard work, you can build your very own pipe tuyere forge very inexpensively. Menu. The Bean Forge’s gourmet coffee is forged in a Sivetz fluid-bed roaster which provides a consistent, uniform roast. sometimes someone's design is just the spur i need to make s project sit my specific situation. Search. Here I make a propane gas forge out of a large #10 steel can, and homemade refractory lining and a new burner design. Kids are going to adore these banks and they’ll have a blast helping to decorate their own little Jack-O-Lantern bank. Use this … Please post your first project so I can see it in operation. Required Cookies & Technologies. Also, if you can add threaded insert where the torch attaches, I imagine it would be just as easy to connect a hose for the liquigas of your choice. To get the coffee can forge hot enough he added lump charcoal and once that was going, removed the torch and blew air into the hole the torch was removed from to get the blade hot enough. i upsized the heck out of this design and used a 10L galvanised steel bucket and ive never caught metal fume fever, i just use alot more of the sand plaster stuff for insulation (i only need a small area because i use it as a blacksmiths forge, and this basically just holds burning bintōchan), Reply The original idea for building this forge came Donnie Fulwood's web site that had drawings of a the Bean Can Forge built by Ed Halligan. The dangers of zinc poisoning from this sort of thing are vastly over-stated anyway; fume fever also isn't permanent. Here’s how to build your portable forge: Screw one end cap on one end of each of the 6-inch pipes. If you do searches on “coffee can forge” and “micro forge,” you will find all manner of small forges made from little more than a tin can (scaled to the size of forge you want to create) and a “refractory lining,” a thick thermal mass inside the can for building up the high heat required to melt metal. If so, we’d love to hear about it, see pics, and learn more about how you use it. Next, using a drill press or hand drill with a one quarter inch drill bit, drill holes (not on the threads) on one side of a pipe. Also i recommend spending the extra money to get refractory cement. In this Instructable, member “asuka42227” shows you how he made a small coal-fired hobbyist smith forge using an old brake drum, a shower drain, and some common plumbing parts. Our coffee is then packed in resealable bags featuring one-way de-gassing valves, and shipped within 24 hours to insure you the freshest possible coffee. Reply I don't want to see anyone get sick (you'll recover, but it sucks). In this follow-up project, clkindred creates a bigger forge using a paint can as the form. I am thinking of adding some fiber insulation around it. Just pre-burn off the zinc plating before serious use. Share it with us! It is mandatory to procure user consent prior to running these cookies on your website. Hole cut out on the back. The refractory lining used inside these mini forges allows the heat to build up inside these small spaces to high enough temperatures to soften metal. He is the author or editor of over a dozen books on technology, DIY, and geek culture. Line the bottom and inner walls with about 1/2" of mixture. I hope we see many more from you in the future. Cart 0. The Trinity of forges: fuel, air, insulation. Some of the technologies we use are necessary for critical functions like security and site integrity, account authentication, security and privacy preferences, internal site usage and maintenance data, and to make the site work correctly for browsing and transactions. Be safe is right! The picture above is of the coffee can forge with the micro side arm burner running at 25 psi after about 15 minutes. You need a metal coffee can. Wear the proper safety equipment and use your tools safely. Drill the holes to accommodate the bolts you will be using. These cookies will be stored in your browser only with your consent. Inside of the forge, the temperature was 2000 º F. I used 1/4" no need to go nuts here. Please post in the comments below. I say this because I've used plenty of steel cans to make forges and have never had zinc fumes from them. I tried a coffee can forge but couldn't generate the heat I wanted for the gas expended. Would this be any good for melting aluminium for making little castings? This was more than likely do to my (mis)undersanding of it's manufacture/use. https://www.youtube.com/watch?v=A796N_YZTm8. I also could be wrong but I believe that coffee cans are tin-plated and not galvanized. Please look up zinc oxide poisoning. Sign in or Create an Account. 3 years ago, i upsized the design to a 10 litre steel bucket and it works great! Although this could be a great idea making a "window" could let a lot of the heat out but if your need is heating longer pieces then maybe you could try connecting two cans for the forge. The Coffee Forge. 99. on Step 3. Did you make this project? Things you will need:Coffee can (I used a small one)Couple of bolts, washers and nuts too.Drill and bit to make hole the size of your bolts (also a step bit to make the hole for the torch. These can cause poisoning if not insulated well. [youtube https://youtu.be/uIRTcmR6sSk]In this video, YouTuber “clkindred” builds a simple propane forge out of a #10 steel can and a homemade refractory lining comprised of Perlite, sodium silicate, plaster of Paris (which is used here as an accelerant). clkindred” builds a simple propane forge out of a #10 steel can and a homemade refractory lining comprised of Perlite, sodium silicate, plaster of Paris (which is used here as an accelerant The reCAPTCHA box was not checked. that is why i keep coming back here. He is currently a contributor to Boing Boing, Wink Books, and Wink Fun. How to Make a Coffee Can Forge. 5 years ago Just thread the pipe in and mark where you will need to cut it off. Home Products About Us Forge Blog Log In Sign in; Create an Account; Home Products About Us Forge Blog Log In Sign in; Create an Account; Coffee Beans. The coffee-can forge certainly doesn't approach the capability or durability of a serious forge, but it works plenty well for occasional use. Try to smooth it out as much as possible. )Scrap piece of metal for basePlaster of ParisSand ( I cannot stress enough the importance of sand)*I am going to assume that all of you on this site are competent human beings and do not need to be reminded to wear your PPE (Personal Protective Equipment) i.e. Save over 40% off the annual cover price. Coffee can forge. Lots of people seem to think that casting and forging is out of their grasp, technically, financially, and in terms of the risks involved. I think aluminum melts around 600 C I haven't measured how got this gets.i simply use it to harden temper knives I have made. From shop emotionallyyours. It will take a while for the plaster to cure, but when it does it will get red hot. A can of monster to form the inside chamber, hole in the side for my burner. We also use third-party cookies that help us analyze and understand how you use this website. A. My main problem is after running for … Get the best deals on Vintage Coffee Can when you shop the largest online selection at eBay.com. safety glasses and such. Dozens of projects in every issue covering Robots, Drones, 3D printing, craft and more, Tips and skill-building tutorials with inspiration from the leaders of the maker community. Very elementary precautions(ventilation, mask, etc) prevent this sort of thing anyway. These cookies do not store any personal information. Find a piece of scrap that is big enough to support the can plus 5 pounds. 5 out of 5 stars (151) 151 reviews $ 28.00. I recently followed one of those coffee can forge videos utilizing pop and sand. All rights reserved. However, with this thing heating up to a few thousand degrees Fahrenheit, we may want to make a stand to keep it off our nice tables and floors. You can opt out by clicking the configure button below. 5 years ago ©2020 Make Community LLC. ..Why not? Below you will find instructions on building a coffee can forge from inexpensive materials that are commonly available around the house, or able to be purchased at your local hardware store. Decide where you want your holes on the coffee can and mark that distance on your base. I'll have to look into that coal, at Tracter supply. This website uses cookies to improve your experience while you navigate through the website. You will need a base to keep your coffee can upright while heating. In order to create custom pieces, you need to either melt the metal and cast it in a mold, or heat it until it's soft enough to shape with your hammer. Please try again. Cart 0. Wear a face shield, gloves, apron, whatever you can get your hands on... that being said. With this project, instead of casting a refractory liner, fire bricks are used and fashioned into a rectangular forge on a simple threaded rod stand. How large a can will this work with using a standard propane/butane mix torch? just don't stop crafting. Vintage Folgers Coffee Can 1952 Rustic Farmhouse Kitchen Decor Food Advertisment Coffee Can Collectible Red and White Kitchen emotionallyyours. Those metal coffee cans work best for this coffee can pumpkin bank and you can use any size of them that you have on hand. on Step 3. Craft Projects Metalworking By Andy Share . I have, on the other hand, had zinc fumes from pipe nipple. Clear the torch port of any plaster debris and you are done. on Introduction. Q. I am wanting to line the inside of my 10" pipe forge or propane can forge with 2 inches of ceramic blanket lining, should I use the 1 layer of the 2" or 2 layers of the 1"? Thanks for sharing. I also wonder if there is a cheaper way to heat it, as map gas can be expensive , depending on how long it takes to complete a a singe job. FREE Shipping by Amazon. Any large metal can, like coffee, soup or paint cans can be transformed into a workable, mini propane forge. How To Easily Make A Simple DIY Gas Forge from A Coffee Can. Howdy All, I am new to blacksmithing as a hobby. Given I don't really have the space for a real forge I thought this would be a good place to start some metal-crafting. If you got the mixture right, there is no need to wait. 5 years ago. on Introduction. I can't see much harm in that, since it is a very, very tiny bit of Zinc- which is not a very poisonous metal at all. I'm just spitballin' here, but what about cutting out a "window" in the bottom of the can and adding a swing door on it so you could make larger pieces? And he has a new best-of writing collection and “lazy man’s memoir,” called Borg Like Me. Some didn't have a back on them to pass long … Tweet. Once the holes are drilled, attach the can to the base with the bolt heads inside the can. Coffee Can Forge. On this page you will find information for how to make a forge from a coffee can and supplies found at your local hardware store. Even if it were galvanized, it's such a small amount that you'd have to be in an enclosed space(which is stupid) in order to breathe in enough for it to be a problem. You also have the option to opt-out of these cookies. But opting out of some of these cookies may have an effect on your browsing experience. I'm not sure I had to enclose the end somewhat to get the temperature up to a desired level, 5 years ago https://www.instructables.com/id/Tempering-a-knife-... You can also see the modification I made to the front of the forge. We detected that you have javascript disabled. Common choices include coffee cans, metal flower pots, and soup cans. Food Storage Containers Set,Airtight Food Jars with Lids,Kitchen Tinplate Empty Cans for Coffee Beans, Nuts, Flour, Tea, Spices, Candy, Snacks,and Cookie,4 Piece Set/All Same Size(37.2 oz) 5.0 out of 5 stars 1. Here are a couple of examples of relatively quick, easy, and inexpensive forge projects for you check out. Another kind of common backyard forge is made from a brake drum. Also the can will still get hot. Drill the holes to accommodate the bolts you will be using. Decide where you want your holes on the coffee can and mark that distance on your base. Do whatever you want to make it yours. Necessary cookies are absolutely essential for the website to function properly.